Mechanics Workshop
of Songhaï center

Aware of the fact that agricultural development cannot take place without the development of agricultural machines, Songhai began an agricultural machinery development program in 1996.

Songhai has equipped itself with a machine production workshop as well as a research and development center for the invention and creation of new machines. The goal of the machine fabrication department is the development of appropriate technologies through the research, realization, and fabrication of machines and methods adapted to the socio-economic context of farmers, with the goal of increasing their productivity in agriculture and the agro-food processing.

Today, two principle channels have been effectively developed thanks to the R&D efforts of the machine conception department: palm oil and "gari" (manioc flour). In fact, the manual/ motorized Palm Nut Remover, the steam cooker, the manual/ motorized Dekanme press (palm oil press), and the purifier are examples of machines developed by Songhai and its technical partners and implemented at the local level for the processing and resource maximization of palm nuts in Benin and West Africa. These machines are efficient-considerably increasing the production output at each level-and are relatively well known and backed by a clientele of repeat customers. For tapioca flour processing, the motorized, stationary or mobile grater and the double-sided press with storage cart greatly ease processing operations. A third method, the drier, is in the process of being developed.

The workshop is also a venue for experimentation and creation. Each year, at least a dozen interns and apprentices are trained in the techniques of maintenance and construction of agricultural machines.

To aid the development and construction, Songhai has created another workshop for the fabrication of metal-based products (assembly/cutting room, forge, experimentation room, final product stock room, welding room, and painting room), a mechanical fabrication workshop, and an exposition room.

 

New Developments:
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New PALMIST PRESS

In order to end up the palm nuts channel, and to respond to the demand or farmers, we have put all our efforts in 2003 to build a Palmist Press. Constructed with welded metal Made, the press has an electric motor.

Performance:

  • 200 Kg of almond / hour
  • Extracting rate of 35 %

Selling Price : 1 650 000 F CFA



Palmist cattle cake

New Foundry in Ouando's site.

The production at te foundry effectively began at the start of november 2002 with the fabrication of aluminum, brass and cast iron pieces. The range of casted items now ranges from spare parts for agricultural materiel (motopomp, shaft bearing, etc.), to marmites, mill's cogs, arrows, pulleys, plates, screws (for the mechanics workshop and the artisanal sector), spare pieces for the bio gaz system, agro-industries units (burner and its accessory accessoires, etc.), irrigation systems, and artisan objects (artisanal bell, etc.).

original broken piece

final casted piece from
the foundry

New prototype for developing the drier in Benin

After the Gého Drier which have already prove itself, a final prototype The Maxicoq V2003 was created in June 2003 with our partner GERES.

 

Conception modification of the drum on the manioc grater

. When the first version of the manioc grater was introduced, the drum was made of wood. After intensive use, humidity problems arose that made the quality of the final product irregular. Secondly, the lifespan of the part was relatively short, and the costs of maintenance were not negligible.
A drum fabricated from a recuperated sheet-metal pipe appeared to offer better performance, but issues arose with the rotation that often affected the quality of the manioc flour.
Nouveau tambour en aluminium
aluminum drum made at the foundry

After a number of brainstorming sessions and multiple attempts, a new aluminum drum has been conceived and fabricated by the new foundry. The aluminum now comprises an integral part of the current version of the manioc grater and the previous inconveniences have been bypassed.

And coming soon

  • The sorter-crusher for palmist nuts crush the palmist nuts and separator the shell from the almond in only one opération. This second task is usually hand made
  • vibrating table to make roof tile.
  • Anacarde (cashew nuts) shell remover

SERVICES AND CATALOGUE
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The machine shop offers diverse benefits:

      • Construction of agricultural machines (see catalogue)
      • Fabrication of transformation materials of food-processing, agricultural and other products
      • Repair and maintenance of agricultural machines
      • Creation of metal and mechanic objects by estimate
      • Hydraulic villager (pumps and other forage devices)
      • Gardening and farming materials in Stainless steel or galvanized metal (buckets, watering cans, feeding troughs, brooders, incubators, etc.)
      • Methods that aid the handicapped in the transport of merchandise
      • all kinds of foundry piece made out of cast, aluminum, and bronze

 

Songhai offers a wide variety of agricultural machines that are "Made in Benin"

Picture
Description
Price (FCFA)
BIELENBERG Press (sesame oil, ground nut oil, sunflower)
110.000
Bicycle with cart
166.000
Bicycle (for the handicapped)
160.000
Burner of cashew nuts
700.000
Canadien
60.000
Capsule bottle fixer
45.000
cart for collecting rubbish
300.000
Cereal Grinder
        Delivered without motor
121.000
        With electric motor
450.000
        With gas motor
690.000
Corn Kernel Remover (Manual)
315.000

Corn Kernel Remover (Motorized)
        Sold without motor
470.000
        With electric or gas motor
860.000

Cutting machine (manioc morsels, etc.)
        Manual
83.000
        Motorized - with electric motor
350.000
        Motorized - with gas motor
400.000
Cutting table (for soap)
45 000

DEKANME Press (red oil)
        Manual
300.000
        Motorized - sold without motor
1.000.000
        Motorized
1.250.000
Driers
        Geho drier
1.400.000
        Maxicoq drier
360.000
        Shell Drier (solar)
83.000
Fermentation Tray
65.000
Grain separator
        Manual
210.255
        Motorized
510.255
Grinder for pepper, tomatoes…
        Sold without motor
55.000
        With gas motor
180.000
Incubator
        Model for 60-80 eggs
        Model for 100 eggs
165.000
        Model for 150-200 eggs
230.000
Integrated Grinder/Mixer (BMI)
1.450.000
Grater for manioc (motorized/mobile)
560.000
            Stationary
500.000

Mixer (manual)
350.000
Mixer (motorized)
700.000
Mushroom sterilization material
450.000
NAGUEZE Pump with pedals (old model)
70.000
NAGUEZE Pump with pedals ( New Model, soon available)
45.000
#NEW
Palmist Press 1 650 000
Palmist nuts motorized crusher
        Sold without motor
340.000
        With motor
500.000
Palm Nut Remover (manual)
300.000
Palm Nut Remover (motorized)
950.000
Peanut Shell Remover (manual - Small Model) 50.000
        Manual
60.000
        Motorized - sold without motor
336.000
        Motorized - with electric motor
592.620
        Motorized - with gas motor
636.370
Plough
98.000
Purifier simple
160.000
Purifier/Drier
780.000
Roaster
80.000
   
Sifter for Pressed Pulp and manioc
50.000
soap press (12 soaps)
170.000
Steam Cooker (simple)
140.000
Steam Cooker for 450 kg of nuts
475.000
                             1 ton of nuts
780.000
Sterilizer (simple)
450.000
Sugar Cane press (manual)
200.000
                            motorized
450.000
Two Screw Press (manioc, lemon)
160.000

Threshing Machine with pedals

255 000
Threshing Machine (motorized)

        with gas motor

561 000

        delivered without motor

831 000

 

The workshop in statistics:
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  • Over 50 selling references
  • Over 150 machines constructed each year
  • 10 technicians on call
  • A new machine created every three months

SONGHAI MECA-FABRICATION is also:

A guaranteed service
A venue for viable machine experimentation
A follower of the evolution of machines
A solution for your repair and maintenance problems,
but also a dynamic team with an ear for the real world.

       

 

Atelier Technologie Appropriées
Songhaï Center
BP 597 Porto Novo
République du BENIN

Tel : +229 22 50 92
Fax : +229 22 20 50
email : songhai@songhai.org
site web : www.songhai.org/mecanique

last update: 5 novembre 2003

 

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